全自动搅拌一体车的基本结构主要包括动力输出装置,搅拌筒前后支架,减速器,液压系统,搅拌筒,操作机构和清洁系统。这是每个人的详细介绍。
The basic structure of the automatic mixer mainly includes power take-off device, front and rear supports of the mixing drum, reducer, hydraulic system, mixing drum, operating mechanism and cleaning system. This is everyone's detailed introduction.
1.动力输出装置
1. Power take-off device
全自动搅拌一体车采用主汽车发动机取力模式。动力输出装置的功能是通过操纵动力输出开关取出发动机动力,并通过液压系统驱动搅拌筒。在进料和运输过程中搅拌筒向前旋转,以便于混凝土的进料和搅拌。反向旋转,在工作结束后切断与发动机的电源连接。
The full-automatic mixer adopts the power take-off mode of the main vehicle engine. The function of the power take-off device is to take out the engine power by operating the power take-off switch and drive the mixing drum through the hydraulic system. During feeding and transportation, the mixing drum rotates forward to facilitate the feeding and mixing of concrete. Reverse rotation and cut off the power connection with the engine after work.
2,液压系统
2. Hydraulic system
通过取力器取出的发动机功率(通常是后部全功能取力器)转换为液压能(位移和压力),然后机械输出(速度和扭矩)通过电机输出到为混合鼓提供旋转。功率。
The engine power taken out by the power take-off (usually the rear full-function power take-off) is converted into hydraulic energy (displacement and pressure), and then the mechanical output (speed and torque) is output by the motor to provide rotation for the mixing drum. Power.
3,减速机
3. Reducer
在液压系统中的电动机输出速度减速后,它被传送到自供给混合器的全自动搅拌一体车。
After the output speed of the motor in the hydraulic system slows down, it is transmitted to the fully automatic mixer truck from the supply mixer.
4,运行机制
4. Operation mechanism
1)控制搅拌筒的旋转方向,使其在进给和运输过程中向前旋转,并在卸料时反向旋转。
1) Control the rotation direction of the mixing drum to rotate forward during feeding and transportation, and reverse during unloading.
2)控制全自动搅拌一体车的转速。
2) Control the speed of the automatic mixer.
5,搅拌装置
5. Mixing device
它主要由全自动搅拌一体车及其辅助支撑部件组成。混合鼓是混凝土装载容器。它由耐磨钢板制成。为了自动装卸混凝土,内壁采用异形螺旋叶片焊接而成。当混凝土旋转时,混凝土在叶片螺旋方向上移动,并在恒定的提升和转动过程中混合并搅拌。在进料和运输过程中,搅拌筒向前旋转,混凝土沿叶片向内移动。当排出时,混合鼓反转并且混凝土沿着叶片向外排出。通过液压驱动确保混合鼓的旋转。载荷为3~6立方米。自动进料混合器一般采用由汽车发动机通过动力输出轴驱动的液压泵,然后液压马达通过高压油驱动全自动搅拌一体车。当装载量为912立方米时,液压泵由车辆辅助柴油发动机驱动以驱动液压马达。叶片是搅拌器中的主要部件,损坏或严重磨损会导致混凝土混合不均匀。另外,如果叶片的角度不合理,将导致混凝土分离。
The utility model is mainly composed of a full-automatic mixer and its auxiliary supporting parts. The mixing drum is a concrete loading container. It is made of high-quality wear-resistant steel plate. In order to automatically load and unload concrete, the inner wall is welded with special-shaped spiral blades. When the concrete rotates, the concrete moves in the helical direction of the blade and is mixed and stirred during constant lifting and rotation. During feeding and transportation, the mixing drum rotates forward and the concrete moves inward along the blades. When discharged, the mixing drum reverses and the concrete is discharged outward along the blades. The rotation of the mixing drum is ensured by hydraulic drive. The load is 3 ~ 6 m3. The automatic feed mixer generally adopts the hydraulic pump driven by the automobile engine through the power take-off shaft, and then the hydraulic motor drives the full-automatic mixer through high-pressure oil. When the loading capacity is 9 to 12 cubic meters, the hydraulic pump is driven by the vehicle auxiliary diesel engine to drive the hydraulic motor. The blade is the main component in the mixer. Damage or serious wear will lead to uneven mixing of concrete. In addition, if the blade angle is unreasonable, it will lead to concrete separation.
6,清洁系统
6. Cleaning system
清洁系统的主要功能是清洁搅拌筒,有时在运输过程中干燥物料。清洁系统还冷却液压系统。
The main function of the cleaning system is to clean the mixing drum and sometimes dry the materials during transportation. The cleaning system also cools the hydraulic system.
7,封闭装置
7. Closing device
全封闭装置采用旋转密封技术密封搅拌车的进出口,了传统搅拌车水蒸发,砂浆分层,物料溢出,行车安 全等问题。
The fully enclosed device adopts rotary sealing technology to seal the inlet and outlet of the mixer truck, which solves the problems of water evaporation, mortar stratification, material overflow, driving safety and so on.
全自动搅拌一体车的结构组成情况就在这里了,希望对你有帮助。
Here is the structure of the fully automatic mixer. I hope it will be helpful to you.