自动上料一体搅拌车的基本结构主要是取力器,搅拌桶的前后支撑,减速机,液压系统,搅拌桶,操作机构,清洁系统等。让我给您详细介绍。
The basic structure of automatic feeding integrated mixer is mainly power take-off, front and rear support of mixing bucket, reducer, hydraulic system, mixing bucket, operating mechanism, cleaning system, etc. Let me give you a detailed introduction.
1.取力器
1. Power takeoff
自动上料一体搅拌车采用主机的取力方式。取力器的功能是操作取力器开关以提取发动机动力并通过液压系统驱动混合鼓。搅拌桶在进料和运输过程中正向旋转,便于进料。反向旋转,完成工作后切断与发动机的电源连接。
The automatic feeding integrated mixer adopts the power taking mode of the main engine. The function of the power takeoff is to operate the power takeoff switch to extract engine power and drive the mixing drum through the hydraulic system. The mixing drum rotates forward during feeding and transportation to facilitate feeding. Rotate in the opposite direction and cut off the power connection with the engine after completing the work.
2.液压系统
2. Hydraulic system
由取力器(通常是后置的全功能取力器)提取的发动机动力被转换为液压能(排量和压力),并由电动机作为机械能(速度和扭矩)输出。提供搅拌桶动力。
The engine power extracted by the power takeoff (usually the rear full-function power takeoff) is converted into hydraulic energy (displacement and pressure) and output by the motor as mechanical energy (speed and torque). Provide mixing drum power.
3.减速器
3. Reducer
液压系统马达的输出速度减速后,将其发送到自动上料搅拌车的搅拌筒。
After the output speed of the hydraulic system motor slows down, it is sent to the mixing drum of the automatic feeding mixer.
4.运行机制
4. Operation mechanism
1)控制搅拌筒的旋转方向,使其在供料和输送过程中向前旋转,而在卸料过程中沿相反方向旋转。
1) Control the rotation direction of the mixing drum to rotate forward during feeding and conveying, and rotate in the opposite direction during unloading.
2)控制搅拌桶的速度。
2) Control the speed of the mixing drum.
5.搅拌器
5. Agitator
它主要由一个搅拌筒及其辅助支架组成。搅拌筒是由高质量耐磨薄钢板制成的混凝土装载容器。内壁焊接有特殊形状的螺旋叶片,可自动装卸混凝土。随着其旋转,混凝土沿着叶片的螺旋方向移动,并在连续提升和旋转过程中进行搅拌。
It is mainly composed of a mixing drum and its auxiliary support. The mixing drum is a concrete loading container made of high-quality wear-resistant steel sheet. Spiral blades with special shape are welded on the inner wall, which can automatically load and unload concrete. As it rotates, the concrete moves along the spiral direction of the blade and is stirred during continuous lifting and rotation.
在供应和运输过程中,搅拌筒向前旋转,混凝土沿着叶片向内移动。在顶出过程中,搅拌桶倒转,混凝土沿着叶片顶出。液压驱动保证了搅拌筒的旋转。负载能力为36立方米。自动上料搅拌车通常使用汽车发动机通过输出轴来驱动液压泵,然后高压油来驱动液压马达来驱动搅拌桶和车载辅助柴油机液压系统。电机的负载为9-12立方米。叶片是搅拌机的主要部分,损坏或严重磨损会导致混凝土搅拌不均匀。同样,如果叶片角度设计不当,混凝土也会分离。
During supply and transportation, the mixing drum rotates forward and the concrete moves inward along the blades. During the ejection process, the mixing drum is reversed and the concrete is ejected along the blade. The hydraulic drive ensures the rotation of the mixing drum. The load capacity is 3 to 6 cubic meters. The automatic loading mixer usually uses the automobile engine to drive the hydraulic pump through the output shaft, and then the high-pressure oil drives the hydraulic motor to drive the mixing drum and the on-board auxiliary diesel engine hydraulic system. The load of the motor is 9-12 m3. The blade is the main part of the mixer. Damage or serious wear will lead to uneven mixing of concrete. Similarly, if the blade angle is not designed properly, the concrete will separate.
6.清洁系统
6. Clean the system
清洁系统的主要功能是清洁混合桶,也可用于混合运输中的干物料。清洁系统还会冷却液压系统。
The main function of the cleaning system is to clean the mixing barrel, which can also be used to mix dry materials in transportation. The cleaning system also cools the hydraulic system.
7.封闭设备
7. Enclosed equipment
全密封装置采用旋转密封技术来密封搅拌车的进,出口,了传统搅拌车的水分蒸发,砂浆层,混凝土溢出和操作等问题。
The full sealing device adopts rotary sealing technology to seal the inlet and outlet of the mixer truck, which solves the problems of water evaporation, mortar layer, concrete overflow and operation safety of the traditional mixer truck.